YARN

BKS sources Cotton, Polycotton, Polyester, Linen and Viscose yarns in various counts ranging from 4’s to 100’s, from reputed spinning mills in Tamil Nadu and South India.

The procured yarn is tested for various quality parameters like Count, CSP, Twist, Evenness etc., and once found satisfactory, our quality assurance team passes the yarn to the production process.

WEAVING PREPARATORY

The weaving preparatory unit of BKS is equipped with state of the art machineries that include four automatic warping machines and two multi-cylinder sizing machines to feed warp to in-house weaving as well as for vendor operations.

Capacity is 180 Tons / Month

WEAVING

Weaving Unit

The weaving unit of BKS is installed with 36 Dobby shuttle-less ITEMA Rapier looms.

All looms are equipped with 20 shaft and 4 color, capable of producing 25,000 mtrs/day of premium quality fabrics up to 345cms width, including weaves like Twill, Drill, Satin, Stripe Satin, Percale, Dobby, Satin Band, Oxford, Matt etc. All our looms are connected with online “INTEX” loom monitoring system, for live data capturing of quality and productivity.

Contract Weaving

We have engaged around 250 looms for contract weaving where in we have Air jet, Rapier, Sulzer, Ruti-C and Power looms to produce different qualities of fabrics according to our customers specifications.From these facilities, we produce around 75,000 meters of fabrics per day.

We are located in Palladam area which is one of the weaving hubs of India and hence contract weaving can be scaled up depending on the business volume.

NARROW WIDTH PROCESSING

BKS Processing facility, located in SIPCOT Perundurai Erode District , is a state-of-the-art manufacturing unit with Continuous Bleaching Range ( CBR ) , Continuous dyeing range ( CDR ) and Rotary printing machines. We can take up processing on griege fabric up to 78’’ and finish up to 72’’.

We can do RFD, RFP, Bleaching, Dyeing, Printing and Coating on 100% Cotton, Polycotton, 100% Polyester, Viscose, Poly-Viscose, Linen, Tencel, Modal and Blended fabrics.

Types of Dyeing : Reactive, VAT & Pigment Padding

End uses : Fabrics for Apparels, Home Textiles, Made ups, Work Wear, Technical Textiles etc.,

Production Capacity:

Continuous Bleaching Range : 65,000 meters per day

Continuous Dyeing Range : 35,000 meters per day

Soft Flow Bleaching & Dyeing : 16,000 meters per day

Jigger Dyeing : 20,000 meters per day

Sanforizing : 55,000 meters per day

Calendaring : 70,000 meters per day

Peaching : 14,000 meters per day

WIDER WIDTH PROCESSING

BKS Wider width Processing unit located in SIPCOT, is equipped with state of art machineries with production capacity of 1 Million meters per month for processing of high quality bedlinen fabrics.

This unit is equipped with European machineries such as Osthoff Singeing and Benninger for Scouring & Bleaching and Kusters continuous dyeing range (cold pad batch).

We specialize in reactive dyeing of natural & manmade cellulosic fibers like Cotton, Polycotton, Linen & blends, Hemp&blends, Tencel, Modal, Bamboo etc.,

We are following Zero Liquid Discharge (ZLD) norms in our processing unit for which the unit is equipped with Effluent treatment plant to recycle and reuse discharged water upto 500,000 Liters per day.

Currently, the plant is in its last stage of commissioning and will commence operation in Oct 2022.

Production Capacity:

Continuous Bleaching Range : 40,000 meters per day

Continuous Dyeing Range : 40,000 meters per day

Sanforizing : 40,000 meters per day

Calendaring : 40,000 meters per day

Aero Finishing : 20,000 meters per day

PRINTING

Our printing facility is equipped with Stormac RD-6 gold make, 12 colour Rotary Printing Machine with printable width up to 72’’.

For high precision printing, Screen making is with Smart LEX 7043 (Laser Exposure technology) which can expose screen width up to 120’’ and output is 50 screens/day.

We have Climaterizer – Clima 1850 and CAD with latest version colour separation software.

We can handle all kinds of printing like reactive, pigment and disperse on various base fabrics like 100% cotton, polycotton, 100% polyester, viscose , linen etc., the production output is 29000 mtrs/day.

With latest technology and state of the art machines, we can cater to all high quality printing needs for made ups and apparel end use.

SEWING

In PHWP premises, BKS has set up a state of the art sewing factory in an area of 100,000 sq.ft. Currently the unit is equipped with 350 sophisticated sewing machines including single needle, double needle and Zigzag machines from the renowned makers of  Juki, Brother. The production output per day from this factory is 2000 sheet sets, 5000 shopping bags, 2000 pcs of Table linens, 50,000 pcs Napkin and 3000 Blankets.

In BKS Sewing, is also Located in head office premises, is equipped with 50 sewing machines comprising of sophisticated ( Juki & Brother ) 3 thread over-lock and single needle machines capable of seaming out 35,000 pieces of face towels for beauty & wellness industry.

COATING

As a step forward in the Value Chain, B.K.S. Textiles has ventured into the challenging field of Coated Technical Textiles.

The coating division is equipped with state-of-art machinery for coating woven fabrics up to 70” (178 cms ).

Capacity 20,000 meters per day.

LABORATORY

Our in house laboratory is equipped with sophisticated instruments for testing of various physical and chemical parameters from yarn to finished fabric.

We have all the necessary instruments to ensure quality in each stage.

ERP

All the production processes are planned and monitored through our SAP system "SAP S4 HANA FMS" software.